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Additive Manufacturing Manager
Job Summary
As an Additive Manufacturing Manager, you will serve as the primary technical owner for metal 3D printing operations, overseeing the production of advanced heat exchangers for large-scale infrastructure. You will lead the setup of a cutting-edge metal LPBF lab, manage production workflows, and act as the subject matter expert for Design for Additive Manufacturing (DfAM).
Essential Functions
- Establish and manage an in-house metal LPBF lab, including equipment procurement, commissioning, and SOP development.
- Serve as the DfAM expert to optimize large, thin-walled, and complex internal-channel components.
- Manage the technical relationship with overseas manufacturing partners, ensuring all builds meet strict specifications.
- Oversee the full post-print quality chain, including depowdering, heat treatment, CT scanning, and pressure testing.
- Identify and resolve nonconformances through root cause analysis.
- Drive improvements in print time, production costs, and overall yield.
- Manage and mentor a lab technician responsible for daily operations and powder handling.
Required Qualifications
- Minimum 3 years of experience in additive manufacturing management.
- Hands-on experience with metal Laser Powder Bed Fusion (LPBF) on large-format, multi-laser machines.
- Proven expertise in Design for Additive Manufacturing (DfAM) to optimize production yield and cost.
- Experience managing external manufacturers or service bureaus to specific technical requirements.
- Experience with post-processing workflows including stress relief, heat treatment, and non-conformance reporting.
- Experience commissioning metal AM cells, including powder handling and safety protocols.
- Ability to travel internationally 1-2 times per year for factory audits.
Preferred Qualifications
- Experience in high-consequence manufacturing sectors such as aerospace, energy, or defense.
- Experience in a fast-paced startup environment.
- Experience managing a team of technicians or a fleet of 3D printers.
- Experience in large-scale industrial manufacturing.
Technical Skills
- Metal LPBF (Laser Powder Bed Fusion)
- Large-format multi-laser printers
- DfAM optimization
- Build preparation (orientation, supports, nesting)
- Parameter development and build simulation
- CT scanning and leak/pressure testing
- Heat treatment and stress relief
- Experience with stainless steel and nickel alloys
Education & Certifications
Bachelor's degree in Mechanical, Materials, or Manufacturing Engineering, or a related technical field.
Compensation & Benefits
Salary range: $175,000 - $225,000 per year. This role includes a competitive equity package.
Benefits
- Competitive equity